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HARRELSON
ELECTRIC LLC

Aluminum to Copper Rewiring

Aluminum rewiring fixes the fire risk in homes wired with aluminum from 1965 to 1974.

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NJ #15918
38+ Years Experience
Central New Jersey

Aluminum rewiring for older NJ homes

Aluminum rewiring fixes a known fire hazard in homes built with aluminum branch wiring. If your house went up between 1965 and 1974, you may have it. Bruce has worked on these homes for years. He has been a Master Electrician since 1988. He knows the safe ways to fix aluminum wiring.

During those years copper got expensive. Builders switched to aluminum for the wiring inside walls. It seemed fine at first. Over time a real problem showed up.

Why aluminum wiring is a problem

Aluminum and copper behave differently. Here is what goes wrong over the years.

Aluminum expands and shrinks more than copper as it heats and cools. Every time you use a circuit, the wire warms up. Then it cools. Over and over. This slow movement loosens the screws at outlets and switches.

A loose connection makes heat. Heat makes the connection worse. Aluminum also forms a coating when it meets air. That coating adds resistance, which adds more heat. The spot can get hot enough to scorch or start a fire inside the wall.

The CPSC is the Consumer Product Safety Commission. They studied this. They found that homes with aluminum branch wiring are 55 times more likely to have a connection reach a fire hazard condition than homes wired with copper. That is not a small number.

You may not see any sign at first. That is what makes it risky. The connections heat up behind the wall where you cannot see them. By the time you smell something or notice a warm outlet, the damage is already done. A warm cover plate, flickering lights, or an outlet that has stopped working can all point to a bad aluminum connection. If you notice any of those, stop using that outlet and call us.

Two ways to fix it

There are two real fixes. Both are safe when done right.

Full rewire

A full rewire pulls out the old aluminum and runs new copper. This is the most complete fix. It removes the problem for good. It costs more and takes more time. We cover full rewires on our whole-house rewiring page.

COPALUM or AlumiConn pigtailing

The other fix is pigtailing. We add a short piece of copper wire to each aluminum connection using a special connector. The two main approved methods are COPALUM and AlumiConn.

COPALUM uses a special crimp tool. AlumiConn uses a small lug connector. Both are made for joining aluminum to copper safely. The copper pigtail is what touches the outlet or switch. The risky aluminum to device connection is gone.

Pigtailing every connection in a home usually runs about 3,000 to 6,000 dollars. The price depends on how many outlets, switches, and boxes you have. It is far cheaper than a full rewire and it satisfies the safety concern.

The insurance angle

This matters more than most people think. Many insurance companies will not write a policy on a home with aluminum branch wiring. Some drop homes when they find out. Others charge more.

If you fix it the approved way, that changes. We give you the paperwork showing the work was done with COPALUM or AlumiConn and inspected. That often satisfies the insurer. It can save your policy. It also helps when you sell the house.

Permit and inspection

Aluminum wiring fixes need an NJ UCC permit. We pull it. The town inspector checks the work. You get a record that the home was made safe. We work with PSE&G and JCP&L when needed. When you call Harrelson Electric, you get Bruce. No subcontractors.

For a real look at rewiring costs in NJ, ask us during the visit. Bruce will tell you straight whether pigtailing or a full rewire fits your home.

Call (800) 732-0585 to get your aluminum wiring checked.

From call to finished job

1

Inspection

Bruce checks your boxes to confirm aluminum wiring and count the connections.

2

Quote

You get a clear price and a straight call on pigtailing versus a full rewire.

3

Permit

We pull the NJ UCC permit before work starts.

4

Repair

We pigtail each connection with an approved connector or run new copper.

5

Inspection and records

The town signs off and you get paperwork for your insurer.

Why Harrelson Electric for aluminum rewiring?

When you hire Harrelson Electric, you get Bruce Harrelson on the job. Not a sub-contractor. Not a random technician. Bruce is a Master Electrician with 38 years of experience who personally handles every project.

Master Electrician with 38+ years of experience
Licensed, bonded, and fully insured (NJ #15918)
Free estimates on every project
Same-day and 24/7 emergency service available
Residential and commercial expertise
Trusted by U-Haul, AT&T, and Township of Old Bridge
All work done to code with permits pulled
All work passes inspection the first time

Aluminum Rewiring projects by Harrelson Electric

Panel upgrade during aluminum to copper rewiring

Panel upgrade during aluminum to copper rewiring

New service installation for rewiring project

New service installation for rewiring project

Aluminum Rewiring questions, answered

Homes built from 1965 to 1974 are the most likely. The wire often has AL stamped on it. The safest way to know is to have us open a few boxes and check. Call (800) 732-0585 for an inspection.

Yes. The CPSC found homes with aluminum branch wiring are 55 times more likely to have a connection reach a fire hazard condition than copper-wired homes. The connections loosen and overheat over time.

Pigtailing every connection with COPALUM or AlumiConn usually runs about 3,000 to 6,000 dollars, based on how many outlets and switches you have. A full copper rewire costs more. We give you a clear price after we check your home.

Often yes. Many insurers will not cover a home with aluminum branch wiring. After we fix it the approved way, we give you paperwork showing the work was done and inspected. That often satisfies the insurer.

Yes. This work needs an NJ UCC permit and an inspection. We pull the permit and the town inspector signs off. You get a record that the home was made safe.

Aluminum Rewiring across Central New Jersey

We serve 5 counties in Central NJ, including South River, East Brunswick, Old Bridge, Edison, and nearby towns.

Middlesex CountySomerset CountyMercer CountyMonmouth CountyUnion County

Ready to schedule your aluminum rewiring project?

Call Bruce directly for a free estimate. 38 years of experience. Licensed Master Electrician (NJ #15918).

Call (800) 732-0585Request Estimate

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